Magnetic separator over conveyor belt

Automatic cleaning

What kind of material does it separate?

Wood waste

Recycled rubber

Plastic granules

Beet pulp

Construction waste

Show more

The materials listed above are only a few examples; it is always important to consult an expert regarding a specific case.
PDF katalog produktů pošleme na e-mail

Applications of the Overband Magnetic Separator

Easy installation above the conveyor using four suspension lugs.
Width up to 1600 mm, magnet thickness up to 300 mm.
Recommended maximum belt speed of 1.5 m/s.
Suitable for waste sorting, recycling, and free-flowing materials.

Video: Separator Functions and Cleaning

Video Thumbnail
Request a separator
Non-binding form
Need some advice?
Michal Haničinec
+420 577 220 497

Servis separátorů po celé ČR

Kontrola magnetický separátorů po celé ČR

Evidujeme zařízení pomocí QR
Měříme magnetickou indukci
a připravujeme podklady pro audity
Zjistit více

Customer Reviews

Matúš Bakoš profile picture
Matúš Bakoš
10 months ago
We needed an atypical separator for a narrow space in a production line. Another company told us it wouldn't work. MAGSY designed, manufactured and delivered it. It works perfectly.
Karel Gregor profile picture
Karel Gregor
10 months ago
When we were building a new glass recycling line, we needed a solution for separating metal parts. We approached several companies, but MAGSY convinced us with its approach. They sent us a technician who personally mapped everything out and designed a solution specifically for our operation. Today, the separator runs flawlessly and has saved us huge costs for servicing the machines. What's more, I appreciate that they didn't give up on us even after delivery - regular servicing works great.
Marek Vojta profile picture
Marek Vojta
10 months ago
Simple, practical and really effective. Great.
Danek_plzenak profile picture
Danek_plzenak
11 months ago
The magnets work exactly as requested and expected, thank you for the fast delivery.
Michal Pavlík profile picture
Michal Pavlík
11 months ago
Our old solution was impractical. The MAGSY separator saved us – easy installation, immediate effect. Colleagues enthusiastic, work easier.
Roman Hrbek profile picture
Roman Hrbek
1 year ago
We needed a separator with an atypical inlet due to the specific material flow. Magsy proposed a tailor-made solution for us, which was very well-processed from a technical point of view. Delivery took place exactly as agreed, in about 8 weeks. After installation, the device worked immediately without any reservations. The separation efficiency meets the requirements. In addition, I appreciate the clear documentation and the helpful approach throughout the entire cooperation. I recommend it.
luca98 profile picture
luca98
1 year ago
The order for the separator went smoothly and without unnecessary delays. Communication with the sales representative was pleasant and professional. We needed to adapt the device to a specific type of material, which was not a problem. Delivery was supposed to be in 90 days, but it took less than two months, which pleasantly surprised us. The separator works flawlessly. We will definitely contact Magsy again next time.
Ota Louda profile picture
Ota Louda
1 year ago
Thanks to Magsy, we finally solved the problem with dirt in production. The magnetic mat holds like a glove and works exactly as it should. Delivery was fast, really satisfied.

How do we pack and ship magnetic separators?

How does the cooperation work?

Product description

Self-cleaning overband magnetic separator MS F

Self-cleaning overband magnetic separator (MS F)

This separator is designed primarily to separate larger ferromagnetic contaminants from free-flowing mixtures transported on a conveyor belt. It is usually installed transversely above the conveyor belt at a 90° angle, or above the discharge pulley (see drawings). The captured magnetic contaminants are carried to the side by a belt rotating around the magnet.

✓ Automatic cleaning
✓ Suitable for installation above a conveyor belt
✓ Robust industrial design
✓ Optional belt monitoring

Overband separator design

When designing the separator we drew on our many years of experience in manufacturing magnetic separators. We focused primarily on high separation efficiency (magnetic field strength and reach), the separator’s durability even under the most demanding conditions, and its reliability.

This separator is manufactured using state-of-the-art CNC machines and incorporates components from leading global manufacturers. These include SKF bearings, a Nord drive, and a universal worm gearbox; a Nord frequency inverter can be fitted on request. Overall, the separator is designed to be durable even under demanding conditions (e.g. high dust levels). All bearings are fully enclosed.

How effective is the overband magnet

Self-cleaning overband magnetic separator (MS F EKO) - economical version

An economical version of the separator described above. In this separator, the captured contaminants are also carried to the side by a belt rotating around the magnet.

This EKO version of the separator is equipped with a Nord drive. Standard bearings are used. The separator body is also not as fully enclosed as on the MS F model. We manufacture both separator types in various sizes so that they can be installed above conveyor belts of different widths.

Vibratory conveyor (vibratory feeder) upstream of the magnetic separator

This conveyor breaks up material accumulated on the conveyor and spreads it into an even layer across the full width of the belt. The material can then be separated more easily and effectively, especially when using an eddy current separator, magnetic plate, magnetic drum, or magnetic roller. The vibratory conveyor is suitable for dry bulk materials. It is not suitable for fine or sticky materials. The high-sided conveyor trough prevents material from spilling off the conveyor belt.

Belt speed: The feed rate is adjusted according to the type of material being conveyed
Drive unit: 2x vibration motor, W 20 NX, p=0,55 kW 230/400 V, 50 Hz
Conveyor length: 1040 mm
Conveying capacity: depending on the type of material being conveyed
Positioning of the magnetic plate and magnetic roller

A useful tip for you - even more effective metal separation on a conveyor belt

When separating metals from a thicker layer of material on a conveyor belt, for maximum separation efficiency we recommend combining an overband separator or magnetic plate (1) with a magnetic roller (2), which separates metals from the lower part of the material layer.

Tip: Combining an overband magnet with a magnetic roller increases separation efficiency when processing a thicker material layer.

What is an overband magnetic separator suitable for?

A self-cleaning overband magnetic separator is used to automatically capture ferromagnetic contaminants from conveyed material. It is most commonly installed in recycling lines, quarries, sand pits, the woodworking industry, fuel production, the energy sector, and waste management.

The separator protects downstream equipment from damage caused by metal particles while also improving the quality of the final product.

Recycling lines
Separation of ferrous metals from municipal, construction, and industrial waste.
Quarries and sand pits
Protection of crushers, screens, and other equipment from metal contaminants.
Woodworking industry
Removal of metals from wood chips, sawdust, and wood waste.
Energy and fuels
Separation of metals from biomass, coal, and alternative fuels.

What metals can the overband magnet capture?

The magnetic separator captures ferromagnetic materials, primarily iron, steel, cast iron, screws, nuts, nails, metal fragments, and other magnetic components that may enter the conveyed material.

Separation efficiency depends on the height of the material layer, conveyor speed, metal particle size, the distance between the separator and the material, and the magnetic induction used.

✓ iron
✓ steel
✓ cast iron
✓ metal fragments

Benefits of a self-cleaning magnetic separator

✓ Automatic removal of captured metals
✓ Continuous operation without operator intervention
✓ High reliability and long service life
✓ Minimal operating costs
✓ Custom manufacturing available
✓ Suitable for demanding industrial environments

How to select an overband magnet?

When selecting a suitable overband magnetic separator, it is important to know the conveyor belt width, material layer height, conveying capacity, material particle size, required separation efficiency, and operating conditions.

Based on these parameters, we will design the optimal separator size, type of magnetic system, installation method, and any optional equipment, such as belt speed monitoring or belt misalignment monitoring.

✓ conveyor belt width
✓ material layer height
✓ conveyor speed
✓ material type and particle size
✓ required separation efficiency
✓ operating environment

Do you need help designing a suitable magnetic separator?

Send us information about the material, conveyor width, and operating conditions. We will recommend a suitable separator type and prepare a solution for your specific operation.

Contact product

Contact

+420 577 220 497
Mon-Fri: 8:00 a.m.-4:00 p.m.
info@magsyseparators.com
We will respond within 48 hours
Magsy s.r.o.
Holešovská 457, 
763 16 Fryšták, Czech Republic
Company ID: 26230224, VAT ID: CZ26230224

Our hall

cross linkedin facebook pinterest youtube rss twitter instagram facebook-blank rss-blank linkedin-blank pinterest youtube twitter instagram