Magnetic rollers

Automatic cleaning

What kind of material does it separate?

Crushed rubber

Crushed pallets

Wood waste

Wood chips

Rubber

Recycled rubber

Show more

The materials listed above are only a few examples; it is always important to consult an expert regarding a specific case.
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Applications of the Magnetic Pulley

Efficient capture of larger metal particles
Fully automatic cleaning process without operator intervention
Customization options – choice of dimensions, magnet type, and rubber coating of the pulley
Magnetic induction of up to 12,000 G!

Video: Separator Functions and Cleaning

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Customer Reviews

Matúš Bakoš profile picture
Matúš Bakoš
11 months ago
We needed an atypical separator for a narrow space in a production line. Another company told us it wouldn't work. MAGSY designed, manufactured and delivered it. It works perfectly.
Karel Gregor profile picture
Karel Gregor
11 months ago
When we were building a new glass recycling line, we needed a solution for separating metal parts. We approached several companies, but MAGSY convinced us with its approach. They sent us a technician who personally mapped everything out and designed a solution specifically for our operation. Today, the separator runs flawlessly and has saved us huge costs for servicing the machines. What's more, I appreciate that they didn't give up on us even after delivery - regular servicing works great.
Marek Vojta profile picture
Marek Vojta
11 months ago
Simple, practical and really effective. Great.
Danek_plzenak profile picture
Danek_plzenak
11 months ago
The magnets work exactly as requested and expected, thank you for the fast delivery.
Michal Pavlík profile picture
Michal Pavlík
11 months ago
Our old solution was impractical. The MAGSY separator saved us – easy installation, immediate effect. Colleagues enthusiastic, work easier.
Roman Hrbek profile picture
Roman Hrbek
1 year ago
We needed a separator with an atypical inlet due to the specific material flow. Magsy proposed a tailor-made solution for us, which was very well-processed from a technical point of view. Delivery took place exactly as agreed, in about 8 weeks. After installation, the device worked immediately without any reservations. The separation efficiency meets the requirements. In addition, I appreciate the clear documentation and the helpful approach throughout the entire cooperation. I recommend it.
luca98 profile picture
luca98
1 year ago
The order for the separator went smoothly and without unnecessary delays. Communication with the sales representative was pleasant and professional. We needed to adapt the device to a specific type of material, which was not a problem. Delivery was supposed to be in 90 days, but it took less than two months, which pleasantly surprised us. The separator works flawlessly. We will definitely contact Magsy again next time.
Ota Louda profile picture
Ota Louda
1 year ago
Thanks to Magsy, we finally solved the problem with dirt in production. The magnetic mat holds like a glove and works exactly as it should. Delivery was fast, really satisfied.

How do we pack and ship magnetic separators?

How does the cooperation work?

Product description

Magnetic roller

Magnetic roller is used to separate metallic components from bulk mixtures (wood, stone, coal, non-ferrous metals, waste mixtures, etc.). The self-cleaning magnetic roller is integrated into a belt conveyor, which transports the material to be separated.

Metal particles are held by the magnetic roller and carried beyond the roller axis, where they are released and fall away under gravity.

✓ Automatic metal separation
✓ Continuous operation
✓ Ferrite or neodymium magnets
✓ Custom manufacturing

What is a magnetic roller suitable for?

Using a magnetic roller significantly improves the quality of the processed material. It is also suitable wherever downstream equipment must be protected from damage caused by metal particles.

For a thicker layer of conveyed material, we recommend using the magnetic roller in combination with an overband magnet, which efficiently separates metals from the upper layer of the material being processed.

Animation of the magnetic roller operation

Operating principle of the magnetic roller

The magnetic roller is fitted with ferrite magnets. It can be fitted with very powerful NdFeB neodymium magnets. We can customise the dimensions of the magnetic roller to meet customer requirements. It is used in waste recycling, sawmills, quarries, and mines.

Vibratory conveyor upstream of the magnetic separator

This conveyor breaks up material accumulated on the conveyor and spreads it into an even layer across the full width of the belt. The material can then be separated more easily and effectively, especially when using an eddy current separator, magnetic plate, magnetic drum, or magnetic roller. The vibratory conveyor is suitable for dry bulk materials. It is not suitable for fine or sticky materials. The high-sided conveyor trough prevents material from spilling off the conveyor belt.

Belt speed: The feed rate is adjusted according to the type of material being conveyed
Drive unit: 2x vibromotor, W 20 NX, p=0,55 kW 230/400 V, 50 Hz
Conveyor length: 1040 mm
Conveying capacity: depending on the type of material being conveyed
Positioning of the magnetic roller in the belt conveyor

A useful tip for you - even more effective metal separation on a conveyor belt

When separating metals from a thicker layer of material on a conveyor belt, for maximum separation efficiency we recommend combining an overband separator or a magnetic plate (1) with a magnetic roller (2), which separates metals from the lower part of the material layer.

Tip: Combining an overband magnet with a magnetic roller increases separation efficiency when processing a thicker material layer.

What metals can the magnetic roller capture?

The magnetic roller captures ferromagnetic materials, primarily iron, steel, cast iron, screws, nuts, nails, metal fragments, and other magnetic components that may enter the conveyed material.

Separation efficiency depends on the material layer height, conveyor speed, metal particle size, magnet type, and the magnetic induction used.

✓ iron
✓ steel
✓ cast iron
✓ metal fragments

Where is the magnetic roller most commonly used?

Recycling lines
Recovery of magnetic materials from waste mixtures.
Sawmills and woodworking facilities
Separation of metals from wood chips, sawdust, and wood waste.
Quarries and mines
Protection of crushers and other equipment from metal particles.
Bulk material processing
Separation of metals from stone, coal, non-ferrous metals, and waste mixtures.

How to select a magnetic roller?

When selecting a magnetic roller, it is important to know the type of material to be separated, conveyor width, material layer height, conveyor speed, required separation efficiency, and operating conditions.

These parameters can be used to design a suitable roller diameter and length, magnetic system type, and configuration with ferrite or very powerful NdFeB neodymium magnets.

✓ conveyor width
✓ material layer height
✓ conveyor speed
✓ material type
✓ type of metals to be captured
✓ required magnetic induction

Do you need help designing a suitable magnetic roller?

Send us information about the material, conveyor width, and operating conditions. We will recommend a suitable magnetic roller design and prepare a solution for your specific operation.

Contact Magsy

Contact

+420 577 220 497
Mon-Fri: 8:00 a.m.-4:00 p.m.
info@magsyseparators.com
We will respond within 48 hours
Magsy s.r.o.
Holešovská 457, 
763 16 Fryšták, Czech Republic
Company ID: 26230224, VAT ID: CZ26230224

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