Money lost in waste: How metal contamination was costing a recycling line its profits

Benefits of installing magnetic separators

Money lost in waste: How metal contamination was costing a recycling line its profits

An example of a solution in which we used a combination of magnetic separators to increase the purity of the output material and help improve the economics of the recycling line.

At first glance, everything was working. The line sorted plastic waste without interruptions, the material moved smoothly through the process and the volumes matched the plans. The operation was stable and showed no major technical problems.

However, when they looked at the figures in more detail, the economics no longer added up. The output material did not meet the expected quality, buyers were pushing the price down and the profit margin was gradually narrowing.

💰 What did the installation of magnetic separators achieve?

Benefits of installing magnetic separators

🧨 Where was the problem?

Metal particles remained in the output material, reducing its value.

📉 Impact of the problem

Benefits of installing magnetic separators

🧲 Our solution

Benefits of installing magnetic separators

We designed a combination of two types of magnetic separation to capture both large and fine metal particles.

Separators used:

1️⃣ Magnetic separator above the conveyor

  • location: above the main conveyor belt
  • function: capturing larger metal parts (screws, pieces of metal)
  • advantage: continuous separation without stopping the line

2️⃣ Magnetic grates

  • location: in the hopper before the final outlet
  • function: capturing fine metal particles
  • construction: stainless steel rods with neodymium magnets
  • advantage: the material must pass directly through the magnetic field
👉 The combination of these two technologies ensures maximum material purity.

📊 What did we achieve?

Benefits of installing magnetic separators

✅ What does this mean for you?

Metal in the material is not just a technical problem.

It is a direct loss of profit.

👉 Do you process waste or raw materials?
We will show you where you are losing money.

👉 I want a free consultation

Contact

+420 577 220 497
Mon-Fri: 8:00 a.m.-4:00 p.m.
info@magsyseparators.com
We will respond within 48 hours
Magsy s.r.o.
Holešovská 457, 
763 16 Fryšták, Czech Republic
Company ID: 26230224, VAT ID: CZ26230224

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